Master CoPilot Gemini in 7 Easy Steps
Table of Contents:
- Introduction
- Setting up the Gemini Print System
2.1 Installing the Conveyor Mount Bracket System
2.2 Mounting the Printhead on the Spring-Loaded Bracket
2.3 Connecting the Data Cables to the Controller
2.4 Mounting the Photocell Bracket
2.5 Connecting the Photocell and Encoder
- Commissioning the Printhead
3.1 Flushing the System
3.2 Cleaning the Print Engines
- Adding Ink to the Printhead
4.1 Draining the Printhead
4.2 Filling the Ink System
- Test Printing the Printhead
- Adjusting Stitching and Head Spacing
- Changing Ink Cartridges
7.1 Cartridge Swap Feature
7.2 Resetting the Ink Level
- Conclusion
Setting up the Gemini Print System
The Gemini Print System is a powerful tool for printing high-quality labels and designs on various substrates. In this guide, we will provide step-by-step instructions on how to set up the Gemini Print System, from installing the necessary brackets to commissioning the printhead and adding ink.
1. Introduction
The Gemini Print System is a versatile and efficient printing solution that allows You to Create professional labels and designs. It consists of a printhead, controller, conveyor mount bracket system, photocell bracket, and data cables. By following the instructions in this guide, you will be able to set up and operate the Gemini Print System effectively.
2. Setting up the Gemini Print System
2.1 Installing the Conveyor Mount Bracket System
To begin, you will need to install the conveyor mount bracket system. This system allows you to securely mount the printhead and controller to the side of the conveyor. By using the provided screws and bolts, attach the bracket system to the conveyor and ensure it is firmly in place.
2.2 Mounting the Printhead on the Spring-Loaded Bracket
Next, you will need to mount the printhead on the spring-loaded bracket. This bracket helps maintain the ideal print distance from the substrate and ensures optimal printing results. Use the provided screws to attach the printhead to the bracket, taking note of the orientation options available.
2.3 Connecting the Data Cables to the Controller
Once the printhead is mounted, you need to connect the data cables to the controller. The controller features ports labeled "Printhead 1" and "Printhead 2." Match these ports with the corresponding ports on the back of the printhead. Use the provided cables to establish a secure connection between the controller and the printhead.
2.4 Mounting the Photocell Bracket
To detect the speed of the conveyor, you will need to mount the photocell bracket. This bracket can be attached to either the spring-loaded bracket or the side of the printhead, depending on your specific requirements. Ensure that the distance between the photocell and the printhead allows for accurate reading of variable data messages.
2.5 Connecting the Photocell and Encoder
After mounting the photocell bracket, you will need to connect the photocell and the encoder to the controller. Use the provided Y splitter to connect both devices to the appropriate ports on the controller. It doesn't matter which Channel you use for the photocell or the encoder, as they can be used interchangeably.
3. Commissioning the Printhead
3.1 Flushing the System
Before using the printhead for printing, it is essential to flush the system. This is especially important if the printhead has been in storage or has recently been serviced. Flushing the system ensures that any shipping fluid or contaminants are removed, allowing for optimal ink flow. Follow the manufacturer's instructions to flush the system with the provided flush fluid.
3.2 Cleaning the Print Engines
Once the system is flushed, you will need to clean the print engines. Use Lint-free and non-abrasive wipes to gently clean the printhead's face, taking care not to damage the nozzles. This step helps maintain print quality and prevents any buildup that could affect the printing process. Perform this cleaning step using the recommended cleaning solution.
4. Adding Ink to the Printhead
4.1 Draining the Printhead
Before adding ink to the printhead, it is important to drain any remaining flush fluid from the system. Open the drain tubes located at the back of the printhead, and allow the flush fluid to drain into a catch tray or beaker. This ensures that the ink is not diluted with any remaining cleaner, guaranteeing optimal print quality.
4.2 Filling the Ink System
Once the flush fluid is drained, you can proceed to fill the ink system. Open the ink cartridge and insert it into the printhead, ensuring a secure fit. Use the recommended ink for your specific system and follow the manufacturer's instructions for proper installation. Afterward, use the purge button to prime the print engines and remove any air bubbles from the ink system.
5. Test Printing the Printhead
With the printhead and ink system ready, it is time to test print your designs or labels. Turn on the conveyor and allow a box or substrate to pass through the printhead. Check the print quality to ensure that the two print engines are stitching together nicely and that the print appears as a Cohesive and high-quality image.
6. Adjusting Stitching and Head Spacing
If you Notice any misalignment or uneven stitching between the two print engines, you can make adjustments using the controller. Access the stitching menu and adjust the vertical and horizontal position to achieve the desired printing results. This feature allows you to fine-tune the positioning of the print engines, ensuring precise and accurate printing.
7. Changing Ink Cartridges
7.1 Cartridge Swap Feature
When the ink cartridge needs to be replaced, you have the option to use the cartridge swap feature to avoid stopping production. By accessing the cartridge swap feature on the controller, you can replace the cartridge while the line is still running. Follow the on-screen instructions and release the system once the new cartridge is installed.
7.2 Resetting the Ink Level
After replacing the ink cartridge, it is essential to reset the ink level on the controller. This ensures that the ink usage is accurately calculated and tracked. Use the ink level reset option on the controller to notify the system of the cartridge change. It is crucial to perform this step to maintain accurate ink usage data.
8. Conclusion
In conclusion, the Gemini Print System is a valuable tool for creating professional labels and designs. By following the steps outlined in this guide, you can effectively set up and operate the Gemini Print System, ensuring optimal performance and print quality. Maintain proper maintenance and adhere to manufacturer's guidelines for the best results.
Highlights:
- The Gemini Print System is a versatile solution for printing high-quality labels and designs.
- Proper installation and commissioning are essential for optimal performance.
- The system allows for easy ink cartridge replacement without stopping production.
- Adjustments can be made to stitching and head spacing for precise printing results.
FAQ:
Q: Can I use the Gemini Print System for printing on different substrates?
A: Yes, the Gemini Print System is designed to print on various substrates, including labels and pre-printed boxes.
Q: Can I adjust the alignment between the two print engines?
A: Yes, you can adjust the stitching and head spacing using the controller to ensure precise and accurate printing.
Q: Is it necessary to flush the system before using the printhead?
A: Flushing the system is recommended, especially if the printhead has been in storage or has recently been serviced, to ensure optimal ink flow and print quality.
Q: How often do I need to replace the ink cartridge?
A: The frequency of ink cartridge replacement depends on the print volume and usage. Regularly check the ink level on the controller and replace the cartridge when needed.
Q: Can I connect multiple photocells and encoders to the Gemini Print System?
A: Yes, the Gemini Print System supports multiple photocells and encoders. Use Y splitters to connect additional devices to the controller.
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